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EV voltage drop

There seems to be a standard installation developing for domestic EV charge points where it is 6mm2 no matter what. I checked one installation which will have around 9v dropped on a 7Kw charger. Ok, I acknowledge that the full load current won’t be pulled at all times but it can be assumed that there will be long periods when it will. Multiply that by an ever increasing demand across the nation and we can expect to see considerable energy wastage. Perhaps, we should be setting tighter limits than 5%.
  • As far as I know every house in the road where I live  has a looped supply, except one house as when it the houses were being built that single house had a three phase supply installed because the guy buying the house was planning to have a big lathe in his garage. Fifty odd years later that guy has died, but his widow is living in the only house in the road that can have an EV charger installed without having to have a service cable upgrade.


    If half the houses need a service cable upgrade, installing a three phase supply to these homes is presumably perfectly feasible. 


  • Sparkingchip:

    As far as I know every house in the road where I live  has a looped supply, except one house as when it the houses were being built that single house had a three phase supply installed because the guy buying the house was planning to have a big lathe in his garage. Fifty odd years later that guy has died, but his widow is living in the only house in the road that can have an EV charger installed without having to have a service cable upgrade.


    If half the houses need a service cable upgrade, installing a three phase supply to these homes is presumably perfectly feasible. 


    Sensible chap!


    With a looped supply, if you want an upgrade, doesn't your neighbour also need an upgrade as well? And your neighbour's neighbour? And so on?


  • davezawadi (David Stone):

    Is a payback period of 6700 hours, worthwhile? In most installs, it is unlikely the car will use 7000 kWh/ year, thus the payback period would probably outlive the car. This is the trouble with just looking at the energy loss, and what is wrong with the BS HD 60364-8 specs, their only idea is to reduce overall consumption at whatever cost. A proper cost/benefit analysis  (although mentioned) is often a finger in the air exercise, it is the same with electric motors and VFDs, the tradeoff is never that clear cut unless it is a 24/7 operation. 


    The point made is a good one although the cost/benefit analysis that I am thinking about is not necessarily a monetary one. Looking at the data for the car and assuming either 6mm2 or 10mm2 is to be installed, I calculate that wastage per 1000miles is around 11KWhrs for the 6mm2 and 6.8KWhrs for the10mm2. Now depending on the cost of electricity and the number of miles per year, I can make a reasonable estimate on monetary pay back. As you say David, it could be quite some time! However, what I can’t accurately say is if the wasted energy is worth saving in terms of CO emissions and how this whole consideration can be scaled to a national level. 

     


  • I am just not seeing supplies that look suitable for EV chargers around towns.


    The distribution network was designed on the basis that homes would typically draw on average 15 amps, without fast EV charging.


    So what happens to the voltage on the distribution network as demand increases?
  • I did a quick calculation using my Amtec.


    I based the calculations around 10m of T&E with a 7kW EV charger as a load for 8 hours a day with a full charge for 200 days of the year at 15p per kWh.


    A 6mm cable for a constant 7kW load has a cable energy loss of 60.4W running at 46.5 degrees C. So 7.25p per day x 200 days = £14.50


    A 10mm cable for the same load and duration has a cable energy loss of 34.6W running at 38.7 degrees C. So 4.15p per day x 200 days = £8.30 


    The difference  in cost for running the cables per year = £6.20


    T&E from TLC costs for 10m of 6mm  £25 and 10mm £39 difference = £14 plus VAT. = £16.80


    So to recover the cost of uprating he cable from 6mm to 10mm it would ,take 2 years 8 1/2 months assuming no interest on the capital outlay. 


    Please feel free to check my calculations as I was never any good at maffs?




  • The payback of a larger cable to an EV charger cant be calculated exactly because we dont know the hours of use or future energy prices.

    A payback time of some years is in my view acceptable, and may compare well with say double glazing.

    If the car needs replacement before payback is achieved, that is not relevant IMO, the cable can be used for the new car.


    Converting EXISTING services to three phase could be costly, and I do not propose this unless required. I do however suggest that most NEW services should be three phase. Three single phase consumer units should serve in most cases.

    L1 cooker, EV charger, and kitchen ring final.

    L2 Electric shower, water heater, second EV charger.

    L3 Everything else, including any second electric shower.


    Or some similar arrangement.


    Otherwise, I foresee a lot of cooked 60 amp single phase services. AFAIK there exists an EV charger that monitors (via a current transformer attached to the meter tail) the total load on an installation. If the load would otherwise exceed 60 amps, then the EV charger slows or pauses charging to avoid operating the cut out fuse.

    This could result in a 60 amp cut out and small service cable being loaded to a full 60 amps for hours on end.