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Arcing noise along length of cable

Hi all, Can anyone help explain this phenomenon? 


In a singles in conduit install, one of my team noticed that in a switch room, when energising the MCCB to a 63A socket, an arcing noise could be heard in the trunking above her head. It sounded quite localised. She immediately switched it off, and we made arrangements to use a different 63A outlet for the equipment being powered from this circuit. 


On disconnecting the equipment, (a Final Distribution Unit in 7909 speak) it was clear that in the plug, either the L1 pin had been overloaded or had been arcing as a result of a loose termination, which is sad, as the unit had been recently maintained. The socket had suffered damage to it's L1 pin too, and the internal wiring (L1) between isolator and socket had suffered thermal damage. 


The installed wiring checks out fine on continuity and IR, and we haven't yet been able to find any damage in the trunking where the arcing sound was heard. - no smell, but to be honest it's hard to visual as the trunking is absolutely packed, and larger circuits have clearly been put in first, at the back. Socket outlet will be replaced.


Question is; is there any reason the arcing would present itself audibly, some 60m away from where there was clearly a fault, or could there be a second fault where the arcing was heard? The load on the FDU was around 16A a phase, and would have been mostly SMPS in LED luminaires, (so quite reactive?) but these luminaires don't light illuminate on power-up, hence using the MCCB as a means of switching-on. 


This all happened before lock-down, but thankfully we're heading back in to work, so it will be one of the first jobs to sort out. I'm thinking we might be able to get one of those inspection cameras with a flexible neck into the mass of cables, and hopefully trace a good length of the larger cores to rule out damage where the arcing was heard. 


Thanks, 


Dave 






  • Chris Pearson:
    Dutch of the Elm:

     Where's the high frequency coming from?  A 230V arc might be caused twice every cycle, i.e. once per half cycle, and that's about it (the arc current itself will follow the sine wave, where there is current flowing).  So the crackling or buzzing should have a 50Hz sound to it. 


    No, I don't think that is correct. The frequency is much higher than a mains hum, which is two and a bit octaves below middle C. It is more like little shots firing off so you hear the frequency generated by each arc.




    What makes you say that?  Concerning the current waveform, mains arcing produces a shouldered 50Hz Sine wave.  Where current stops due to the system voltage being lower than the arc's striking voltage, the current waveform flat-lines.  This occurs at each zero point, hence the shouldered appearance.    


    Example as below.

    5fd55ce6caa8d46067dd1f684101421a-original-arc-current.png


  • . . .I should add that there are radio frequency emissions well above 50Hz but you won't be hearing those directly.
  • That current  waveform has edges that are steep - so will have components well into the audio spectrum, there are also clear sampling artifacts on the rising edges so it is steeper than it looks, and I suspect that is low pass filtered as it looks too symmetrical for me (I'd expect a faster attack and maybe a slower decay) . If wires are twitching you do not hear much of the fundamental, (cables only buzz significantly at 50Hz when bundled in away that gives strong magnetic coupling, like transformers, motors etc) but where di/dt is high you can get noticeable thumping from pulse discharge kit. 

    Actually if you play a 50Hz sine and then a 50Hz square of the same amplitude though your laptop speakers or headhones, the square wave is a lot more noticeable - unless you have massive 'woofer' speakers the low freqs are  negligable
  • Hi,

    The waveform in the pic is as taken by me, no filtering was applied intentionally but maybe some was inherent via my equipment?  (Oscilloscope/leads etc).

    Are you saying that you think that harmonics were present? 

    What are you referring to as sampling artefacts? 

    What makes you expect a fast attack, slow decay characteristic?

    Thanks – you may be schooling me soon. 


  • Dutch of the Elm:
    Chris Pearson:
    Dutch of the Elm:

     Where's the high frequency coming from?  A 230V arc might be caused twice every cycle, i.e. once per half cycle, and that's about it (the arc current itself will follow the sine wave, where there is current flowing).  So the crackling or buzzing should have a 50Hz sound to it. 


    No, I don't think that is correct. The frequency is much higher than a mains hum, which is two and a bit octaves below middle C. It is more like little shots firing off so you hear the frequency generated by each arc.




    What makes you say that?  Concerning the current waveform, mains arcing produces a shouldered 50Hz Sine wave.  Where current stops due to the system voltage being lower than the arc's striking voltage, the current waveform flat-lines.  This occurs at each zero point, hence the shouldered appearance.    


    Example as below.

    5fd55ce6caa8d46067dd1f684101421a-original-arc-current.png




    That's an electrical waveform, but let's assume that if you connected a microphone to your oscilloscope, you would get something similar. 


    Now apply a fourier transform and you will have various harmonics. That is why arcing buzzes rather than hums or whistles.


  • Also, a series arc will limit the current drawn as it is inline with the load and as far as impedance goes, it is additive. I.e. if the cable doesn't move under load, I don't see why it would be moving (due to magnetic effects) under series arc conditions.

    One thought was that if the loose connection (causing the series arc) was in effect chopping the sine wave then any capacitive components in the load (we're told it's LED lighting) wouldn't be subject to the smooth change in voltage that it would normally receive from an a.c. waveform but would instead get more sudden 'steps' in voltage - so perhaps the current at certain moments the current would be significantly higher than normal as the charge in the capacitors attempts to catch up - if only for a brief part of each cycle - rather like lots of little switch-on surges.


      - Andy.
  • Chris Pearson:
     


    That's an electrical waveform, but let's assume that if you connected a microphone to your oscilloscope, you would get something similar. 


    Now apply a fourier transform and you will have various harmonics. That is why arcing buzzes rather than hums or whistles.




    That's fair to say.  A colleague of mine said similar regards Fourier analysis but I took it that the harmonics it would identify would be only theoretical, i.e. a way to describe the waveform mathematically but not actually altering how the waveform would sound.. Now I need to feed this through a speaker and compare to a pure sine wave, next time I have a chance.


    Many thanks.


  • Dutch of the Elm:

    <snip... > 

    I took it that the harmonics it would identify would be only theoretical, i.e. a way to describe the waveform mathematically but not actually altering how the waveform would sound.. Now I need to feed this through a speaker and compare to a pure sine wave, next time I have a chance.


    Many thanks.




    Hmm. the difference between a C on a violin (near triangle wave - the shape of the string under the bow), and the same C on a flute (near pure sine) is only the presence of harmonics with the right levels and phase relationship to the fundamental. To most of us they do indeed sound different ?
    Edit
    As always someone on youtube already has the same idea   and you can listen to sine, square and triangle waves.

    Waveforms with sharp edges can sound much more noticable than smooth edged ones.

    Now this is due partly to the ear's response to harmonics, and partly to the fact that small diameter moving objects make poor low frequency speakers,  (as the air has time to go round the moving part from the front to the back, rather than form a decent pressure difference ) but can be quite good treble ones,   If you listen to that you tube video on small 'tinny' laptop speakers the difference is more marked than with larger HIFi ones.




    eeb77587b0153c2a5ebcb95ea99c3de3-original-arc_samples.png

    The sampling artefact here is not the traditional aliasing, but a rise time that is so fast we cannot measure. The blocky pixels  in your plot are giving a minimum resolvable time step of about 400us, to my uncalibrated eye - all we can say is that for part of the attack the rise time is faster than that.Now  400us is about the rise time of 1.1KHz ( the D or E  couple of octaves above middle C ? note frequency table ) so there are at least components present at that frequency and may well be quite bit higher.

    Attack is fast - you can get impact ionisation of plasma in air at almost the speed of sound.  Decay takes longer, as you have to wait for positive and negative charges to recombine by a random walk process if there is not enough voltage gradient to sweep them out - and once the arc is struck the voltage gradient is quite low compared to striking. A sideeffect iof this is that although 50Hz arcs go out at the zero crossings, higher frequency ones are more like DC, as the plasma does not have time to go dark and is still lit and conductive during the current reversals - an RF arc is more of a scarey hiss than a snackle.


  • Everyday is a school day, as proven once again. 


    Many thanks.