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I've been tasked to do some EICR's on some commercial Car Showrooms. There's lots of old DB's, little or no circuit details and the previous EICR's stated that nothing could be tested due to not wanting circuits switched off. Personally I don't think it's worth even reporting if you aren't testing anything?
I wondered if anyone had a strategy for dealing with these situations. I'm not looking for anymore work so I'd rather not fail anything unless I absolutely have to. The customer wants as little interruption to the supply as possible.
A possible strategy:
Visual check
Identify circuits where possible
Take Zs readings where possible
Check db's for signs of thermal damage
Zsdb and ipf's
Check bonding
Check tightness of terminals in db's and sampled accessories
Report on what I've seen and tested with limitations on everything else.
It is going to be impossible to identify cpc's and neutrals associated with each circuit. IR testing would have to be very limited.
Below is a picture of what I am up against. There's a mix of old and new db's with many BS3871 MCB's.

Any advice guy's?
The Server Rack should be UPS backed up. Sell them a UPS if not. Mondays in car show show rooms are normally very quite.
If you have to only do live testing (Which does happen in some environments) a very helpful addition to what you have described above is a mA Earth leak detection on the tails - this will give a good indication of possible IR deficiencies - especially any N-E faults (Lots of Amps earth leakage). Further Investigations may be then be the outcome to the EICR.
Lots of long lead tests, Zs and Visuals is then your friend after that.
If they cannot allow isolation both physical and electrical your process seems reasonable.
So a faulty coffee vending machine will take out all the IT equipment closing the business down, because they cannot even answer the phone never mind do a MOT, service or repair a car and sales are impossible.
The idea of doing inspections and testing in car dealerships is not appealing.
Warning signs include "Scotchlock" type connectors, and striped or odd coloured automotive wire.
I was trained by a chap who after leaving Southern Elec went off to do bank jobs. They were all weekend and evenings only.
Legh
Walk, or if you do undertake this job allow many, many, days.
Z.
Did he ever get caught Legh?
Regards
BAD
I'd walk if that's their respect for the responsibility you're taking on.
Risk and reward...............
I do also wonder why the previous guy isn't doing it.
Two incoming meters?
Regards
BOD
perspicacious:
chap who after leaving Southern Elec went off to do bank jobs
Did he ever get caught Legh?
Regards
BAD
Of course not. In after dark and Out before the sun rose.
Left the place spick and span, no nails, screws, dust and wiring detritus on the carpets Skirting boards replaced and newly painted left to dry in place. New sockets and switches ready to use but alas no wife.
After several years of making good money his wife ran off to enjoy evenings and weekends with somebody else.
Legh
Did you like the sheared brass bolt image I sent you for your files?!
Regards
BED
tattyinengland:Afternoon tatty,
If you have to only do live testing (Which does happen in some environments) a very helpful addition to what you have described above is a mA Earth leak detection on the tails - this will give a good indication of possible IR deficiencies - especially any N-E faults (Lots of Amps earth leakage). Further Investigations may be then be the outcome to the EICR.
First time I've tried this but I've clamped the tails on various DB's.
On the Main DB that feeds 5 other DB's around the unit including the Comms room I'm getting around 50mA which peaks at around 75mA every so often.
There's an Aircon DB which I get a pretty constant 40mA at.
There's a showroom lighting and general power DB which I get 20mA at.
How do those figures look? Would I be looking for readings of Amps rather than mA to indicate possible issues?
Cheers
wallywombat:
You could ask them why they've requested an EICR and/or what they want out of it. The answer to that would influence the testing strategy and scope. To comply with their insurance company's requirements? Or they want an idea of whether they need a major rewire/upgrade? Or random things keep tripping and taking out lots of other stuff and its getting annoying? Or they're just H&S conscious?
Hi Wally, it's for insurance purposes. Anyone know what insurance companies are looking for?
Yes, to pass the risk onto you if you issue a satisfactory EICR, hence the need for PI insurance and your willingness to stand up in court to explain why you didn't record as unsatisfactory the item that you're up in court for!
As above, risk and reward.
Regards
BOD
John Peckham:
Bod
Looks like 3 meters to me?
Hi John,
The main service head, 3 ph, feeds one meter (right hand lower) and the majority of the db's via henleys.
There's a PV import meter (above main meter). PV feeds into henley blocks.
Looks like the supply is looped to the left, single phase, to feed a economy 7 which feeds a redundant storage heater board and an Air Con board.
AJ Spark:Hi Wally, it's for insurance purposes. Anyone know what insurance companies are looking for?
Fundamentally they're looking for a satisfactory report, so that they have less risk of paying out for the the building burning down or someone being electrocuted.
If that's the case, then the car showroom people will probably be very happy to agree in advance with you that many things can't be tested (e.g. no power downs due to customers on site / cars being serviced etc). The idea being that this will cause you to issue a satisfactory report - a report which is very clear on what the agreed limitations on inspection were.
As first stab at what is reasonable, expecting no more than a mA per amp or two of circuit rating is a good start - so a 30mA RCD covering a 30A circuit might be leaking up to 10mA or so and not troubled. For a 100A sub-main, perhaps 30mA of leakage, and so a 100mA RCD if it was a TT supply.
However, the type of loads connected could affect this a lot - a single PC of the metal cased kind may add 3mA of leakage on its own, as may the electronics in an induction hob. Indeed sites wite many PCs (or many induction hobs I suppose - but less likely) benefit from being wired as a larger number of under loaded circuits - like small area rings and radials, so that the pre-load on any RCD is not too great, and the losses if it trips are minimised.
Mike.
Check tightness of terminals in db's and sampled accessoriesIf the suggestion is to do that live, I'd be very wary. Insulated tools might be fine if all goes well, but it only needs an unexpected failure - like the heat of a screw shearing off - to put you in a very sticky situation (remove the screwdriver and the broken part might fall onto live busbars, but you can't sort it out without moving...)
I'd ask why they want an EICR - likely it's not just because they like collecting pretty sheets of paper - but do actually need to prove properly to someone else that their system is safe, and something full of ifs and buts and gaps and limitations won't really do. I suspect that in the end the answer will be to arrange an organized shutdown (likely out of hours) and do a proper job.
- Andy.
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